edie Home Page
Search edie for
Conference
About us   Feedback   Register   Contact   Advertise   Editorial   Finditforme   Publications   Partners   Links   Discussions   Quiz

Channel Homepages


Site Sponsor

To see all site sponsors, click here



  24 November 2009  

Dewatering Sludge


News Release


Dewatering Sludge
Dewatering Sludges is probably the most costly and onerous task on any effluent treatment plant.

Problems such as maintenance, noise, odour, gas zone, Site cleanliness, floc handling, and cake disposal are part and parcel of a days work in the sludge house. Added to this the OPEX and whole life costs create more headaches for the Plant managers. At Huber we have been reviewing these problems and a have addressed some of these with the Screw Press.

Solution to Problem 1-Maintenance

  • Operating at 3-6 RPM the wear is considerably less than a Centrifuge at 3400 RPM approx.
  • <10% of the power requirement of Centrifuges, smaller drive and bearings.
  • All stainless construction reduces corrosion.
  • Few moving and wearing parts reduces downtime.
  • Gull wing covers under no pressure allow good accessibility.
  • Flexibility in operation as multiple units can be used.
  • Less weight and vibration therefore smaller foundations


  • Solution to Problem 2 -Noise

  • Lower operating speed.
  • Less vibration than centrifuges.
  • Lower power.
  • Spray bars inside covers.


  • Solution to Problem 3- Odour

  • Totally enclosed casings which can be kept under low negative pressure.
  • Bagging units available to enclose cake.
  • Aerosols from washing are contained.

  • Solution to Problem 4-Gas Zone

    There is no solution to this problem. However the area will be cleaner and the screw press will generally produce less odour.

    Solution to Problem 5-Site Cleanliness

  • Totally enclosed to keep sludge inside press unlike Belt Presses.
  • Good filtrate drainage, at the lowest point of Press.
  • Elevated discharge therefore conveyors are not always necessary to transport the cake to the skip or storage area.
  • Wear parts are on the outside of drum inside covers.
  • Wash spray /splash back contained inside covers


  • Solution to Problem 6-Polymer Consumption

  • Consumption is 5-20% lower than that associated withCentrifuges as there is little shear on the floccs to break them down.
  • Liquid polymers may be used to reduce dust and mixing requirements


  • Solution to Problem 7- Cake Discharge

  • Comparable moisture content in most cases.
  • Elevated discharge under gravity to drop straight into a skip.
  • Positive discharge requiring no scrapers or carry over.


  • Solution to Problem 8- OPEX

  • Lower power.
  • Less Polymer.
  • Lower carbon emission.
  • Less operator attendance as plant is fully automatic.
  • Less maintenance.
  • Less corrosion.


  • Solution to Problem 9- Whole Life Costs

    The CAPEX is comparable however recent independent reports have shown that the savings in power, flocc and OPEX make the Screw Press a very good whole life investment.

    Conclusion

    Whilst Huber cannot resolve all of the problems in the sludge house the Screw Press has considerable advantages over other sludge Dewatering technologies such as Centrifuges, Filter Presses and Belt Presses.

    Tony Clutten

    Process Sales Manager
    Huber Technology

    E-mail tc@huber.co.uk
    Tel 01249 765050

    For further information please email Huber Technology

    Email  Send to a friend   Print  Printer friendly   Print  Link to this page    Comment

    Source: Huber Technology


    Share this
    del.icio.us   digg   technorati cosmos   blinklist   reddit   newsvine   nowpublic   stumbleUpon   Add to diigo
    Retweet this on Twitter Facebook  


    © Faversham House Group Ltd 2009. edie news articles may be copied or forwarded for individual use only. No other reproduction or distribution is permitted without prior written consent.






    Related Media

    » The RecycleBank Journey
    Terry Gould from the Royal Borough of Windsor and Maidenhead and Meeta Gourney UK director of RecycleBank explain how the scheme is working.
    » WRAP on behaviour change
    WRAP's chief executive, Liz Goodwin, on behaviour change.
    » Alan Whitehead MP
    Labour MP Mr Whitehead talks about the Recycled Content Bill he pushed through Parliment.
    » See more


    Conference
    About us   Feedback   Register   Contact   Advertise   Editorial   Finditforme   Publications   Partners   Links   Discussions   Quiz

    FHG  
    Other Faversham House Websites include
    edie Ireland | Copenhagen Climate Talks, COP15 News | Environment Awards