Hose pumps boost performance
Welsh Water had been using timer-controlled automatic actuated valves to operate auto-desludging of the primary tanks at its Lavister WwTW. But sludge quality was far from consistent, so it turned to Watson-Marlow Bredel.
The pumps were installed in October last year, and have delivered trouble-free operation since installation.
Prior to the installation of the SPX50s, auto-desludging of the primary tanks at the site was operated by timer-controlled automatic actuated valves.
Engineers at Lavister, which serves a population of 5,500, found the valve technology difficult to control and sludge quality was far from consistent.
Dave Hughes, working on behalf of Dwr Cymru Welsh Water, says: "By their very nature, the timer-controlled actuated valves opened fully for the set time period resulting in variable sludge consistency. Either too much water content resulted at the primary sludge holding tank or insufficient desludging resulted in blanket carry over at the primary tanks. We took the decision to replace the valves with two SPX50 hose pumps, one for each tank - each of which currently produces approximately 7m3 of sludge a day."
The mechanical installation was carried out by Smart Liquid Systems, the electrical by Lloyd Morris Electrical and the civil work by E Jones and Son, all local contractors.
According to Watson-Marlow, the SPX50 pumps have required minimal routine maintenance since installation. And they have desludged at the specified rate without interruption to flow or rat-holing.
The hose pumps installed at Lavister handle 3-5% dry solids content primary sludge at a transfer rate of 2,500l/h. Each pump runs at 16rpm and has a discharge pressure of less than 5 bar. They are also fitted with WIMES Efficiency1 1.5kW cast-iron frame motors with fixed-speed gearboxes.
The pumps were installed complete with associated pipework and valves, and are fitted with automatic cut-out switches to protect against blockages in the suction or discharge lines and burst hose protection. Suction and delivery lines are also fitted with surge dampers.
The success of the pumps on abrasive sewage sludge pumping, and other similar applications, stems from a combination of the gentle peristaltic pumping action, low operating speeds, and the abrasion-resistant characteristics of the hose itself.
Designed to deliver continuous flow rates of up to 5,000l/h and pressures up to 16 bar, the Watson-Marlow Bredel SPX50 hose pump is suitable for auto-desludging applications. Its composite, braided nylon reinforced hose element is designed to handle sewage sludge as well as other viscous, fibrous and abrasive materials.
It also incorporates an internal reinforcing element for enhanced mechanical strength. And its elasticity is maintained by passing it continually through a bath of lubricant.
According to the company, the SPX design allows rapid hose changing when required, as well as simple maintenance. The pumps also feature overload protection, and enhanced corrosion resistance.
The ability to achieve and maintain accuracy to within ±1% and to handle additives such as lime slurry and easily damaged filamentous flocculants, has led to the pump's adoption for dosing duties in sewage and water treatment processes.