Wastewater Management

Hydro International's wastewater treatment systems include grit removal equipment, primary treatment (clarification and filtration), secondary treatment (aeration), and tertiary treatment (sand filtration). Hydro's high performance grit removal system, the Grit King® offers unparalleled performance in capturing fine grit particles. Hydro's primary treatment products include the Lamella Plate Clarifier. Hydro's tertiary treatment products include the DynaDisc™ microscreen filter, the DynaSand® sand filter, the DynaOxy filtration / nitrification device, and the DynaDeni sand filter for denitrification. Zickert Reciprocating Scraper and Skimmer systems provide efficient transportation of sludge and surface scum removal.


Wastewater Management
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Headworks
The Grit King® Process – Grit Removal System
The Grit King® separates, cleans, and dewaters grit from raw sewage and other liquids prior to delivering the classified grit to a skip ready for disposal. The Grit King® Process consists of a Grit King® Hydrodynamic Separator with backwashing system using air or water, a grit removal system (pump or gravity), a Grit Cleanse™ or Grit Classifier and all connecting pipework. The Grit King® Separator requires no external power source, as it uses the inherent energy of the influent with a headloss of typically less than 150 mm. Performance comparisons have shown the Grit King® Process to be up to 15 times as effective as conventional grit removal technologies. Ideal for retrofits and new plants, the Grit King® has low lifetime operational costs and can be installed as a freestanding vessel or the internals can be fitted into a concrete chamber. For more information…

Advantages



           No moving parts


          No external power source


          Efficient over a wide range of flows


          Recovers clean grit


          Minimal headloss


          Small footprint


          Low operating costs


          Can be installed free standing or in-situ


 


The Grit-Cleanse™ - Grit Classification System
The Grit-Cleanse™ is an enhanced grit classifier to separate the grit and organics from water to reduce faecal matter in locations where turndown ratios are high (typically > 6:1) when used with a Grit King® Separator. The enhanced performance of the Grit-Cleanse™ relies on the use of a ‘mini’ dynamic separator located over the hopper. The Grit-Cleanse™ is fed at a flow rate of 20 l/s from the Grit King® Separator. The selection of a Series 3 Classifier or a Grit-Cleanse™ is dependent upon the performance requirement for faecal organics in the discharged grit and the ratio of peak flow to dry weather flow at the site. The units are normally used as part of the Grit King® Process. However, they can also be used as a stand-alone unit on small Sewage Treatment Works.


 


Advantages


          Different configurations available for constant or variable flows


          Low residual organic content less than 5% by weight


          Suitable for use as a standalone grit removal system    


          Compact modular process suits space constrained sites


          Low capital cost


          Low maintenance cost


 


Primary Treatment
Lamella Plate Clarifier
The Lamella separator is the world leader in sedimentation technology. Lamella Separators can reduce space requirements by up to 90% compared with a settling pond. With this system every square metre of floor or ground area provides up to 10 m2 of settling area. The separator incorporates a patented flow control system, a breakthrough in modern plate separator design. The flow control system uses the clarified liquid as the control medium and ensures that the flow is distributed uniformly across the plate assembly. The Lamella Separator is supplied as a complete, easy-to-install unit or as a plate pack assembly for installation into either a concrete or steel tank. For more information…


Advantages


          Up to 90% less space required than settlement tanks


          Unique patented flow control system increases reliability


          Up to 10 m2 of settling area per square metre of ground area


          Supplied as a complete unit for easy installation


          Available in standard and site-specific versions


          Minimal operating and maintenance costs


          Operational reliability is increased by using the clarified liquid as the flow control medium, making the unit less sensitive to flow variations which reduces the risk of fouling


          Allowing the feed to enter the plate assembly from the side rather than from underneath eliminates the risk of disturbing previously settled materials


 


Sludge Screening


SludgeScreen™  – Sludge Screening System


The SludgeScreen™ is an in-line pressurised device that screens sludge and dewaters the screenings in one operation. The enclosed system eliminates odour problems. No washwater is required for separation. There are two units available; the SludgeScreen™ and the SludgeScreen™ Compact. Whilst both models can be used on wastewater treatment plants, the SludgeScreen™ Compact is suited to very confined spaces. For more information…


 


Advantages


 


          Enclosed system, reduces odour problems


          Screening, dewatering, and coarse material discharged in one operation


          No washwater requirement


          Fully automatic for either continuous or intermittent screening for sludges with varying dry solids content


          Continuous coarse material separation under pressure with loss of pressure dependent only on sludge thickness


          Reverse function in manual mode to allow retention cone to be backed off without disconnecting the air supply


          Manufactured from impact resistant SG Iron to BS 2789 Grade 420/12


          Screening section screw manufactured from low carbon steel with stellite tipped flights


          Combined testing of control panel and machine before delivery


          Machine and control panel connected and fitted to platform prior to dispatch to minimize installation time


 


Sludge Scrapers


Zickert Reciprocating Scraper – Z2000 Range of Bottom Scrapers


The Zickert Z2000 is a bottom scraper specially designed for continuous transportation of sludge. Z2000s are low profile, enabling sedimentation tanks to be covered for odour control. The design of the Z2000 is straightforward, allowing it to be easily installed into various types of sedimentation systems. Maintenance is minimal as the few moving parts and small forces involved mean that the strains to which the scraper is subjected are also small. For more information…


 


Scum Removal


Zickert Reciprocating Skimmer – Z3900 Surface Scum Skimmer


The Zickert Z3900 scum skimmer is designed for efficient removal of surface scum with a minimum of transportation water. It is suitable for use in most applications in which surface scum occurs, including both local authority wastewater treatment installations and industrial process wastewater treatment systems. The Z3900 is characterized by its step by step movement. The drive bar moves forward and returns. The blade is fastened to a slide bar that is moved forward stage by stage by the drive bar. A system of levers on the slide changes its direction of movement when it reaches its end position. This means that it is possible to install several blades in series in one tank, the scum being passed from one blade to the next on its way to the scum pipe. Each blade is angled upwards 90o during its return. For more information…


 


Advantages


 


          Independent operation from Z2000 bottom sludge scraper


          Continuous or intermittent scum transportation to suit process


          Adaptable to most tanks


          Simple to install


          High operational reliability


          Adjustable scraper speeds


          Scum mechanism is constructed of 100% stainless steel


          Can be used in conjunction with the Z2000 bottom sludge scraper


 


Zickert Z6300 – Rotating Scum Pipe


The Z3900 scum pipe is automatically angled or rotated to the extent required to receive the scum decanted by the surface scraper. Its movement can be controlled by a water level gauge in the tank itself. The Z6300 is best suited for use with scum with low total solids content. With stable water levels it is possible to minimize the amount of water removed with the scum. The scum pipe can be powered electrically, hydraulically, or operated with a manual lever. Installation is straightforward, and special embedment fittings are available to secure it to the wall of the tank.


 


Zickert Z6500 – Fixed Scum Pipe


The Z6500 is a fixed scum pipe with an adjustable forward edge or ‘tip’. When the tip is folded down inside the pipe, scum passes into the pipe over the lip. The angled bottom of the Z6500 results in a high capacity, and is particularly suitable for applications where scum has higher total solids content. The Z6500 can be powered electrically, hydraulically, or may be operated by a manual lever. It can be fitted close in to the end of the tank. Installation is straightforward, a single working day is normally sufficient.


Zickert Z6900 – Scum Beach


The Z6900 scum beach can be fitted in either a concrete or a sheet steel scum pipe on a permanent basis. It is best suited for use with sludge with high total solids content. It is usually used in flotation applications.


 


 


Secondary Treatment
HiOx™
The HiOx™ produces 1 mm diameter ultra-fine bubbles which decreases the electrical consumption of the system. 5-10 mm bubbles are found in many coarse bubble aeration systems, while 2-3 mm bubbles are found in many fine bubble aeration systems. Each panel diffuser covers a large area, roughly equivalent to 4.3 m2. These specially developed, lightweight panels are covered in high strength perforated polyurethane. The slick surface of the polyethylene membrane is self cleansing. This cleaning effect is further facilitated by the flexing caused by air flowing through the diffuser panels. For more information…

Advantages



          Energy savings


          High SOTE


          Low flux


          High floor coverage


          Very small bubbles


          Independent testing (ASCE)


          Lightweight units


          Minimal piping


          Long membrane life


          Easy membrane replacement


 


 


Tertiary Treatment
DynaDisc™ Filter
The DynaDisc™ is a microscreen consisting of a multiple disc filter system. The reliability of the DynaDisc™ seals and durability of the filter fabrics allows the system to be used in a wide range of applications.  The disc filter consists of a number of discs attached to a central drum shaft, the water percolates through the cloth, trapping the solids inside the disc.  The disc is then rotated and washed to remove the solids build-up.  The DynaDisc™ is available as a freestanding tank or for installation into a concrete tank.  For more information…


 


Advantages


          Can be supplied freestanding or in-situ


          Durable filter fabrics ensure long life


          High strength seal prevents contamination of filtrate


          Constant level tank overflow weir accommodates variable Flowrates


          Washwater generated from the filtrate


 


 


DynaSand® Filter
Filtration through a bed of sand is a cost-effective way of removing suspended solids and other impurities in water treatment and wastewater purification. DynaSand® is a continuously operating sand filter. The sand is cleaned by means of an internal washing system, eliminating the need for wash water storage tanks, backwash pumps and collecting tanks. With low head loss, low energy consumption and low maintenance the reliability and effectiveness of the DynaSand® is clearly demonstrated by the more than 18,000 units in operation worldwide today. The DynaSand® Filter is available as a freestanding unit or as modules for installation into a concrete basin. For more information…


 


Advantages


          No first filtrate – always clean effluent


          No shock loads on the wash water treatment system


          Handles high suspended solids without the need for pretreatment


          Low head loss


          Low energy consumption


          Low supervision and maintenance costs


          No need for backwash pumps, wash water storage or wash water collection tanks


          No automatic valves or air scour blower


          No clogging filter bottom nozzles


          Single media filter bed


          Available as a free standing unit or as filter modules for installation into a concrete basin


 


DynaOxy - Tertiary / Nitrification
The DynaOxy is a space saving combined nitrification and filtration process with a high reaction rate and tolerant of load surges. The water which is to be nitrified is admitted into the DynaOxy filter through an inlet distributor. As the water flows upwards through the filter bed, ammonia is converted into nitrates by bacteria. The autotrophic nitrifying bacteria grow as an attached growth biomass on the media within the filter. In the DynaOxy the process is enhanced with the use of a specialist media which provides for greater efficiencies. For more information…


 


Advantages


          Continuous process as DynaSand® with the addition of ammonia removal


          Ammonia, suspended solids and BOD removal in a single stage


          Low ammonia contents achieved


          Peak inlet concentrations handled


          Efficient, easy operation


          Stand alone addition to the works


 


DynaDeni – Denitrification
The DynaDeni is a space saving denitrification process with a high reaction rate and tolerant of load surges. The water to be denitrified is admitted into the DynaDeni filter through the inlet distributor. As the water flows upwards through the filter bed, nitrite and nitrate are converted into nitrogen gas by the attached growth heterotrophic biomass. The nitrogen gas is discharged to the atmosphere at the surface of the filter, and the solids generated are captured within the bed and then removed by the integral washing system. For more information…


 


Advantages


          Continuous process as DynaSand® with the addition of nitrate removal


          Nitrate, suspended solids, and BOD removal in a single stage


          Low total N consents achieved


          Peak inlet concentrations handled


          Efficient, easy operation


          Stand alone addition to the works


 


CSO Treatment
Hydro-Static® Screen – High Capacity Wet Weather Screen
A cost-effective, non-powered screen for the control of gross solids and floatables in combined sewer systems. Designed to complement Hydro International’s wide range of CSO Screening products, the Hydro-Static® Screen provides screening better than 6 mm in two directions. The Hydro-Static® Screen intercepts and retains floatables, aesthetically offensive material and gross solids over a wide range of flows. The collected material is then returned to the combined sewer after the storm event. An emergency overflow weir is incorporated into the screen should the peak design flow be exceeded. The Hydro-Static® Screen is available as either an Up Flow Screen or a weir-mounted Through Flow Screen. Hydro International’s patented flow-modifying components provide partial cleansing in the Up Flow configuration to keep maintenance to a minimum. The Hydro-Static® Screen components are typically supplied in grade 304 stainless steel as standard which are then coated in a non-stick polymer. For more information…


Applications


          CSO sites with infrequent spills.


          New and retrofit CSO facilities.


          Storm tank and pumping station overflows.


Advantages


          No moving parts or power requirement.


          High screen open area.


          Small footprint.


          Mesh screen panels are corrugated to increase flow-through capacity.


          Mesh screen panels are coated in a non-stick polymer.


          Provides screening better than 6 mm in two directions.


          Inexpensive screening solution.


          Patented flow modifying components provide partial cleansing in the Up Flow configuration


          reducing maintenance costs


          Ideal for smaller CSO sites.


Hydro-Jet® Screen – CSO & Collection System Screen
The Hydro-Jet® Screen is a self-activating, self-cleansing, CSO screening system with no moving parts and no power requirements. A compact device with high hydraulic throughput, the Hydro-Jet® Screen is perfectly suited for small to medium size CSO sites. For more information…


Applications


          Floatables control for CSOs and collection systems


          New CSO facilities


          CSO retrofits


          Remote treatment sites


          Floatables control for CSOs and collection systems


Advantages


          No moving parts or power requirement.


          Self-activating


          Self-cleansing


          Low headloss


          Removal of all material greater than 6 mm in two directions


          Small footprint


          Low capital and life cycle costs


          Minimal maintenance


 


Heliscreen® – Compact Powered Wet Weather Screening System
A compact, powered screening system with the ability to operate under surcharged conditions. The newest addition to Hydro International’s portfolio of CSO solutions, the Heliscreen® is a powered screening system for the removal of floatables, gross solids and other sewer debris greater than 6mm in two directions. The Heliscreen® also has the unique ability to operate under submerged conditions.


Compact and adaptable, the Heliscreen® is ideal for installation at new or existing CSO facilities where a low maintenance system is required but site constraints, hydraulic levels and/or chamber dimensions preclude the use of Hydro International’s non-powered, self-cleansing screens. For more information…


Applications


          Floatables screening for CSOs and SSOs


          New and retrofit facilities


          Sites constrained by hydraulic levels or chamber dimensions


          Facilities with low maintenance requirements


Advantages


          100% of screenings retained on the sanitary side of the overflow weir


          Operates under surcharged and submerged conditions


          Low headloss


          Compact design


          Handles high concentrations of screenings down to 6 mm diameter


          Self-cleansing


          Easy to install and maintain


 


Spare Parts and Services


We can provide you with the very best care for your Hydro products. From our comprehensive stock of OEM spares, our skilled engineers are available to undertake the installation of the parts together with any necessary re-setting of the product’s operating parameters, to ensure ongoing optimum performance. Hydro also offers a preventative maintenance option through the provision of Service Agreements. Again, our skilled engineers will carry out an agreed number of routine visits to check the operation, carry out any appropriate adjustment and provide you with a comprehensive report on the condition of your plant. Our engineers are pleased to provide your Operating and Maintenance staff with advice on how best to take care of your plant on a day-to-day basis during their routine visits. Having supplied you with a valuable asset, Hydro are on hand to ensure that you receive the best possible performance from our products throughout their whole operating life. For more information…


 


N.B. The information contained in this entry is provided by the above supplier, and does not necessarily reflect the views and opinions of the publisher